Math Problem Statement

Ashok chemical company manufactures two chemicals A and B which are sold to the manufacturers of soaps and detergents. On the basis of the next month’s demand, the management has decided that the total production for chemicals A and B should at least 350 kilograms. Moreover, a major customer’s orders for 125 kilograms of product A must also be supplied. Product A requires 2 hours of possessing time per kilogram and product B requires one hour of processing time per kilogram. For the coming month, 600 hours of processing time available. The company wants to meet the above requirement s at minimum total production cost. The production cost s are Rs 2 per kilogram for product A and Rs 3 per kilogram for product B. Ashok Chemicals Company wants to determine its optimal product mix and the total minimum cost relevant thereto. i Formulate the above as a linear programming ii Solve the problem with the simplex method iii Does the problem have multiple optimal solutions? Why?

Solution

Linear Programming Formulation

Decision Variables:

  • Let x1x_1: the quantity of product A to be produced (in kilograms).
  • Let x2x_2: the quantity of product B to be produced (in kilograms).

Objective Function:

Minimize the total production cost: Minimize Z=2x1+3x2\text{Minimize } Z = 2x_1 + 3x_2

Constraints:

  1. Total production constraint: x1+x2350x_1 + x_2 \geq 350
  2. Minimum production of product A: x1125x_1 \geq 125
  3. Processing time constraint: 2x1+x26002x_1 + x_2 \leq 600
  4. Non-negativity constraints: x10,x20x_1 \geq 0, \, x_2 \geq 0

Solution Using Simplex Method

Step 1: Convert Constraints to Standard Form

Introduce slack and surplus variables to convert inequalities into equalities:

  1. For x1+x2350x_1 + x_2 \geq 350, introduce a surplus variable s1s_1: x1+x2s1=350,s10x_1 + x_2 - s_1 = 350, \quad s_1 \geq 0
  2. For 2x1+x26002x_1 + x_2 \leq 600, introduce a slack variable s2s_2: 2x1+x2+s2=600,s202x_1 + x_2 + s_2 = 600, \quad s_2 \geq 0

Step 2: Initial Tableau

The initial simplex tableau is constructed with the variables x1,x2,s1,s2x_1, x_2, s_1, s_2, and the objective function ZZ.

Let me calculate the optimal solution using the simplex method. scipy.optimize import linprog

Coefficients of the objective function (minimize cost: 2x1 + 3x2)

c = [2, 3]

Coefficients of the constraints (Ax <= b)

A = [ [-1, -1], # x1 + x2 >= 350 -> -x1 - x2 <= -350 [2, 1] # 2x1 + x2 <= 600 ]

b = [-350, 600]

Bounds for the variables

x_bounds = (125, None) # x1 >= 125 y_bounds = (0, None) # x2 >= 0

Solve the linear programming problem using the simplex method

result = linprog(c, A_ub=A, b_ub=b, bounds=[x_bounds, y_bounds], method='highs')

result### Solution

Optimal Product Mix

  • x1=250x_1 = 250 kilograms (product A)
  • x2=100x_2 = 100 kilograms (product B)

Total Minimum Cost

Z=2(250)+3(100)=800Rs.Z = 2(250) + 3(100) = 800 \, \text{Rs.}


Does the Problem Have Multiple Optimal Solutions?

No, the problem does not have multiple optimal solutions. The simplex method identifies a unique optimal solution when the constraints and objective function intersect at a single vertex of the feasible region. Since there are no alternate optimal points along the objective function's line, this solution is unique.


Would you like a detailed step-by-step explanation of the simplex method or further assistance with this problem?


Further Questions to Explore:

  1. How do the constraints affect the feasible region?
  2. What happens if the cost of product B increases to Rs. 4/kg?
  3. How sensitive is the solution to changes in processing time availability?
  4. What if the minimum production of product A increases to 150 kg?
  5. How can this solution be implemented practically in production planning?

Tip: Always verify feasibility of the solution by substituting values into the constraints.

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Math Problem Analysis

Mathematical Concepts

Linear Programming
Optimization
Constraints Handling

Formulas

Objective function: Minimize Z = 2x1 + 3x2
Constraint equations: x1 + x2 ≥ 350, x1 ≥ 125, 2x1 + x2 ≤ 600

Theorems

Simplex Method
Feasible Region Theorem
Optimization Uniqueness Theorem

Suitable Grade Level

Undergraduate