Math Problem Statement

Water flows at 50°C inside a 2.5 cm inside diameter tube such that hi = 3500 W/m² °C. The tube has a wall thickness of 0.8 mm with a thermal conductivity of 16 W/m² °C. The outside of the tube loses heat by free convection with ho= 7.6 W/m2 °C. Calculate the overall heat-transfer coefficient and heat loss per unit length to surrounding air at 20°C.

Solution

To solve this problem, we need to determine the overall heat-transfer coefficient (UU) and the heat loss per unit length (QQ) to the surrounding air. Here’s a step-by-step solution.

1. Given Information

  • Inside heat transfer coefficient, hi=3500W/m2Ch_i = 3500 \, \text{W/m}^2 \cdot ^\circ \text{C}
  • Inside diameter of the tube, Di=2.5cm=0.025mD_i = 2.5 \, \text{cm} = 0.025 \, \text{m}
  • Tube wall thickness, t=0.8mm=0.0008mt = 0.8 \, \text{mm} = 0.0008 \, \text{m}
  • Thermal conductivity of the tube material, k=16W/mCk = 16 \, \text{W/m} \cdot ^\circ \text{C}
  • Outside heat transfer coefficient, ho=7.6W/m2Ch_o = 7.6 \, \text{W/m}^2 \cdot ^\circ \text{C}
  • Temperature of water inside the tube, Ti=50CT_i = 50^\circ \text{C}
  • Surrounding air temperature, To=20CT_o = 20^\circ \text{C}

2. Determine Outside Diameter of the Tube

The outside diameter DoD_o of the tube is calculated as: Do=Di+2×t=0.025+2×0.0008=0.0266mD_o = D_i + 2 \times t = 0.025 + 2 \times 0.0008 = 0.0266 \, \text{m}

3. Overall Heat-Transfer Coefficient (U)

The overall heat-transfer coefficient UU is given by the expression for heat transfer through a cylindrical wall: 1U=1hi+Diln(DoDi)2k+DiDoho\frac{1}{U} = \frac{1}{h_i} + \frac{D_i \ln \left( \frac{D_o}{D_i} \right)}{2k} + \frac{D_i}{D_o h_o}

Step-by-Step Calculation

  1. Inside Convective Resistance: 1hi=13500=2.857×104m2C/W\frac{1}{h_i} = \frac{1}{3500} = 2.857 \times 10^{-4} \, \text{m}^2 \cdot ^\circ \text{C/W}

  2. Conduction Resistance through the Tube Wall: Diln(DoDi)2k=0.025×ln(0.02660.025)2×16\frac{D_i \ln \left( \frac{D_o}{D_i} \right)}{2k} = \frac{0.025 \times \ln \left( \frac{0.0266}{0.025} \right)}{2 \times 16}

    Calculating the logarithmic term: ln(0.02660.025)=ln(1.064)0.0621\ln \left( \frac{0.0266}{0.025} \right) = \ln (1.064) \approx 0.0621 Thus, Diln(DoDi)2k=0.025×0.06212×16=4.83×105m2C/W\frac{D_i \ln \left( \frac{D_o}{D_i} \right)}{2k} = \frac{0.025 \times 0.0621}{2 \times 16} = 4.83 \times 10^{-5} \, \text{m}^2 \cdot ^\circ \text{C/W}

  3. Outside Convective Resistance: DiDoho=0.0250.0266×7.6=1.233×103m2C/W\frac{D_i}{D_o h_o} = \frac{0.025}{0.0266 \times 7.6} = 1.233 \times 10^{-3} \, \text{m}^2 \cdot ^\circ \text{C/W}

  4. Calculate UU: 1U=2.857×104+4.83×105+1.233×103=1.566×103m2C/W\frac{1}{U} = 2.857 \times 10^{-4} + 4.83 \times 10^{-5} + 1.233 \times 10^{-3} = 1.566 \times 10^{-3} \, \text{m}^2 \cdot ^\circ \text{C/W} U=11.566×103=638.7W/m2CU = \frac{1}{1.566 \times 10^{-3}} = 638.7 \, \text{W/m}^2 \cdot ^\circ \text{C}

4. Heat Loss per Unit Length (Q)

The heat loss per unit length QQ can be calculated using: Q=U×π×Do×(TiTo)Q = U \times \pi \times D_o \times (T_i - T_o) Substitute the values: Q=638.7×π×0.0266×(5020)Q = 638.7 \times \pi \times 0.0266 \times (50 - 20) Q=638.7×π×0.0266×30Q = 638.7 \times \pi \times 0.0266 \times 30 Q1602.3W/mQ \approx 1602.3 \, \text{W/m}

Summary of Results

  1. Overall Heat-Transfer Coefficient: U638.7W/m2CU \approx 638.7 \, \text{W/m}^2 \cdot ^\circ \text{C}
  2. Heat Loss per Unit Length: Q1602.3W/mQ \approx 1602.3 \, \text{W/m}

Would you like further explanation on any step, or do you have additional questions?


Here are some related questions that expand on this topic:

  1. How would changes in tube material affect the overall heat-transfer coefficient?
  2. How does the wall thickness impact heat loss in this type of setup?
  3. What factors contribute to the difference between inside and outside heat-transfer coefficients?
  4. How can insulation improve heat retention in tubes with high-temperature fluid flow?
  5. What methods exist to enhance convective heat transfer on the inside or outside of tubes?

Tip: Always consider the thermal conductivity of materials and the thickness of walls when evaluating heat transfer across barriers, as these factors significantly influence the overall heat transfer efficiency.

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Math Problem Analysis

Mathematical Concepts

Heat Transfer
Thermal Conductivity
Convection
Logarithmic Calculations

Formulas

Overall heat-transfer coefficient formula for cylindrical wall: \( \frac{1}{U} = \frac{1}{h_i} + \frac{D_i \ln \left( \frac{D_o}{D_i} \right)}{2k} + \frac{D_i}{D_o h_o} \)
Heat loss per unit length: \( Q = U \times \pi \times D_o \times (T_i - T_o) \)

Theorems

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Suitable Grade Level

University-level