Math Problem Statement

The system shown below has a hydraulic cylinder with a suspended load W. The cylinder piston and the rod diameters are 2.5 in and 0.25 in respectively. The pressure relief valve setting is 1600 psi. Determine pressure p2 for a constant cylinder speed if (a) W = 575 lb (b) W = 0 (load is removed).

Solution

To solve this problem, we need to determine the pressure p2p_2 for the two cases specified:

  1. Given Data:

    • The hydraulic cylinder has a piston diameter Dp=2.5D_p = 2.5 in and a rod diameter Dr=0.25D_r = 0.25 in.
    • The pressure relief valve setting is 1600 psi.
    • The suspended load WW is 575 lb in part (a), and W=0W = 0 lb in part (b).
  2. Solution Approach:

    • We need to find the pressure p2p_2, which is the pressure in the chamber of the hydraulic cylinder when moving at a constant speed.
    • The pressure p2p_2 can be calculated using the force balance on the piston, considering the hydraulic forces acting on the areas of the piston and the rod.
  3. Hydraulic Cylinder Force Calculation:

    • The effective area of the piston (ApA_p) and the annular area on the rod side (AaA_a) can be calculated using the formulas: Ap=π4Dp2A_p = \frac{\pi}{4} D_p^2 Aa=π4(Dp2Dr2)A_a = \frac{\pi}{4} (D_p^2 - D_r^2)
    • Then, using the force balance on the piston side, the pressure p2p_2 can be found from: p2=WAap_2 = \frac{W}{A_a}
    • For part (b), where W=0W = 0, the pressure p2p_2 would theoretically be zero, as there is no load requiring hydraulic pressure to balance.

Let's calculate the areas:

Step 1: Calculate Areas

  • Piston area, ApA_p: Ap=π4(2.5)2=4.91 in2A_p = \frac{\pi}{4} (2.5)^2 = 4.91 \text{ in}^2
  • Annular area, AaA_a: Aa=π4(2.520.252)=4.90 in2A_a = \frac{\pi}{4} (2.5^2 - 0.25^2) = 4.90 \text{ in}^2

Step 2: Calculate p2p_2 for W=575 lbW = 575 \text{ lb}

  • Use: p2=5754.90=117.35 psip_2 = \frac{575}{4.90} = 117.35 \text{ psi}

Step 3: Case W=0W = 0

  • When W=0W = 0, the pressure p2p_2 is 0 psi since no load exists.

Would you like more details or have any questions?

Related Questions:

  1. How does the rod diameter affect the calculation of annular area?
  2. What happens to p2p_2 if the pressure relief valve setting is increased?
  3. How would you determine the flow rate through the needle valve?
  4. What role does fluid viscosity play in this problem?
  5. Can you calculate the pressure difference if the load increases to 1000 lb?

Tip:

When working with hydraulic systems, always verify the units used in pressure and area calculations to avoid errors.

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Math Problem Analysis

Mathematical Concepts

Hydraulics
Force Balance
Pressure

Formulas

Piston Area Ap = π/4 * Dp^2
Annular Area Aa = π/4 * (Dp^2 - Dr^2)
Pressure p2 = W / Aa

Theorems

Force balance in hydraulic systems
Pascal's Law

Suitable Grade Level

University (Engineering Level)