Math Problem Statement

The frame of a hydraulic press consists of two identical steel plates. The maximum force P acting on the frame is 20 kN. The plates are made of steel 45C8 with tensile yield strength of 380 MPa. The factor of safety is 2.5. Determine the plate thickness.

The frame of a hydraulic press consists of two identical steel plates. The maximum force P acting on the frame is 20 kN. The plates are made of steel 45C8 with tensile yield strength of 380 MPa. The factor of safety is 2.5. Determine the plate thickness.

Solution

To determine the thickness tt of the plate, we will use the bending stress formula since the force PP produces a bending moment in the frame. Here’s the step-by-step solution:


Given Data:

  1. Maximum force, P=20kN=20,000NP = 20 \, \text{kN} = 20,000 \, \text{N}.
  2. Tensile yield strength, σyield=380MPa=380×106Pa\sigma_{\text{yield}} = 380 \, \text{MPa} = 380 \times 10^6 \, \text{Pa}.
  3. Factor of safety, FoS=2.5\text{FoS} = 2.5.
  4. Distances from the diagram:
    • a=200mm=0.2ma = 200 \, \text{mm} = 0.2 \, \text{m},
    • b=150mm=0.15mb = 150 \, \text{mm} = 0.15 \, \text{m}.

The design stress is: σdesign=σyieldFoS=380×1062.5=152×106Pa.\sigma_{\text{design}} = \frac{\sigma_{\text{yield}}}{\text{FoS}} = \frac{380 \times 10^6}{2.5} = 152 \times 10^6 \, \text{Pa}.


Step 1: Bending Moment

The bending moment at the critical section of the plate (where the vertical load acts) is: M=Pa=20,0000.2=4,000Nm.M = P \cdot a = 20,000 \cdot 0.2 = 4,000 \, \text{Nm}.


Step 2: Section Modulus

For a rectangular cross-section, the section modulus ZZ is: Z=bt26.Z = \frac{b \cdot t^2}{6}. Here, b=0.15mb = 0.15 \, \text{m}, and tt is the thickness to be determined.


Step 3: Bending Stress Formula

The maximum bending stress is: σ=MZ.\sigma = \frac{M}{Z}. Substitute ZZ into the equation: σ=6Mbt2.\sigma = \frac{6 \cdot M}{b \cdot t^2}. Rearranging for tt: t2=6Mbσdesign.t^2 = \frac{6 \cdot M}{b \cdot \sigma_{\text{design}}}.


Step 4: Substitute Values

t2=64,0000.15152×106.t^2 = \frac{6 \cdot 4,000}{0.15 \cdot 152 \times 10^6}. Simplify: [ t^2 = \frac{24,000}{22.8 \times

Ask a new question for Free

By Image

Drop file here or Click Here to upload

Math Problem Analysis

Mathematical Concepts

Mechanics of Materials
Stress Analysis
Bending Stress
Factor of Safety

Formulas

Design Stress: σ_design = σ_yield / FoS
Bending Moment: M = P * a
Section Modulus: Z = (b * t^2) / 6
Bending Stress: σ = M / Z

Theorems

Bending Stress Formula
Section Modulus of Rectangular Section

Suitable Grade Level

Undergraduate Engineering