Math Problem Statement
A company begins a review of ordering policies for its continuous review system by checking the policies for a sample of SKUs. The following data are given to you. Demand (D) = 64 units per week (assume 52 weeks per year) Ordering cost (S) = $ 50 per order Holding cost = $13 unit/year Lead time (L) = 2 weeks Standard Deviation of weekly demand = 12 units Cycle-service level = 88% a. What is the EOQ for this item? 160 b. What is the desired SS (safety stock)? c. What is the reorder point?
Solution
Let's break down the calculations for each part:
Given Data:
- Annual Demand units/week × 52 weeks = units/year
- Ordering Cost dollars per order
- Holding Cost dollars per unit per year
- Lead Time weeks
- Standard Deviation of Weekly Demand units
- Cycle-Service Level
The Economic Order Quantity (EOQ) has been calculated as 160 units.
b. Calculating Safety Stock (SS)
To calculate Safety Stock (SS), we use the following formula:
where:
- is the z-score for the desired cycle-service level,
- is the standard deviation of demand during lead time, calculated as:
-
Find :
-
Determine for an 88% cycle-service level: For a cycle-service level of 88%, we find the corresponding z-score from the z-table, which is approximately 1.175.
-
Calculate :
Therefore, the desired safety stock (SS) is 20 units.
c. Calculating the Reorder Point (ROP)
The reorder point (ROP) considers both the average demand during lead time and the safety stock:
where:
- is the weekly demand, and
- is the lead time in weeks.
-
Calculate :
-
Calculate :
Therefore, the reorder point (ROP) is 148 units.
Summary of Answers:
- b. Safety Stock (SS): 20 units
- c. Reorder Point (ROP): 148 units
Would you like further details on any part of the calculations?
Related Questions
- How would an increase in lead time impact the safety stock?
- If the cycle-service level were raised to 95%, what would the new safety stock be?
- How does demand variability affect the reorder point?
- What is the impact on EOQ if the holding cost per unit changes?
- How can the cycle-service level be balanced with cost considerations?
Tip:
For a continuous review system, frequently check both demand patterns and lead time variability, as changes in these factors can directly impact reorder points and safety stock.
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Math Problem Analysis
Mathematical Concepts
Inventory Management
Continuous Review System
Probability and Statistics
Formulas
EOQ = sqrt((2 * D * S) / H)
Safety Stock (SS) = z * σ_L, where σ_L = σ_d * sqrt(L)
Reorder Point (ROP) = (d * L) + SS
Theorems
Economic Order Quantity (EOQ) Model
Standard Normal Distribution
Suitable Grade Level
Undergraduate (Business or Operations Management)
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