Math Problem Statement
Solution
Let's break down and solve this problem in parts:
Part (a): What is the current capacity of the entire system?
Step 1: Identify the bottleneck in each path.
-
Path 1: Steps 1 → 2 → 3 → 7 → 8
- Step 1: 11 units/hour
- Step 2: 10 units/hour
- Step 3: 19 units/hour
- Step 7: 34 units/hour
- Step 8: 34 units/hour
- Bottleneck in Path 1: 10 units/hour (since Step 2 is the slowest step).
-
Path 2: Steps 4 → 5 → 6 → 7 → 8
- Step 4: 12 units/hour
- Step 5: 11 units/hour
- Step 6: 7 units/hour
- Step 7: 34 units/hour
- Step 8: 34 units/hour
- Bottleneck in Path 2: 7 units/hour (since Step 6 is the slowest step).
Step 2: The overall system capacity is determined by the sum of the capacities of the two parallel paths, taking into account their respective bottlenecks.
- Path 1 Capacity: 10 units/hour
- Path 2 Capacity: 7 units/hour
Since the two paths are parallel, the overall capacity is the sum of these bottlenecks:
Part (b): If you could increase the capacity of only one operation, which one would you choose?
Since Path 2 has the lower capacity (7 units/hour), improving the bottleneck in Path 2 would be the best choice to improve the system's overall capacity.
- The bottleneck in Path 2 is Step 6 (7 units/hour).
- If we could increase the capacity of Step 6, we would want it to match the capacity of the next limiting step, which is Step 5 (11 units/hour).
Thus, if we improve Step 6's capacity to 11 units/hour, the new system capacities would be:
- Path 1: 10 units/hour (unchanged)
- Path 2: 11 units/hour (new bottleneck after improvement).
The new overall system capacity would be:
Final Answers:
- Current capacity: 17 units/hour
- Operation to improve: Step 6
- How much additional capacity to strive for: 4 units/hour (to increase from 7 units/hour to 11 units/hour)
- Resulting capacity of the process: 21 units/hour
Let me know if you'd like further clarification on any part of the problem!
Here are some follow-up questions for practice:
- How would the system capacity change if Step 2's capacity were increased to 15 units/hour?
- What if Step 7 became the bottleneck with a capacity of 20 units/hour? What would be the new system capacity?
- If Step 4's capacity was reduced to 10 units/hour, how would the overall capacity be affected?
- What would happen if both Step 6 and Step 2 were improved by 5 units/hour each?
- If the two parallel paths had different demand rates, how would you adjust the capacities to balance them?
Tip: When dealing with parallel systems, always focus on improving the bottleneck first to maximize overall capacity.
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Math Problem Analysis
Mathematical Concepts
Operations Management
Parallel Processes
Bottleneck Analysis
Formulas
Overall system capacity = Sum of capacities of parallel paths' bottlenecks
New capacity = Path 1 capacity + Path 2 capacity
Theorems
Theory of Constraints
Bottleneck Principle
Suitable Grade Level
Undergraduate, Operations Management
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