Math Problem Statement

A shearing machine requires 2000 ft-lb of kinetic energy to operate. The mean diameter of the rim is 36 inches. The rated speeds is 66 at the mean diameter. If the coefficient of fluctuation is 0.2, a) what weight of rim is needed? Neglect the effect of the arms and hub. b) If the rim width is to be 4 times as large as the rim thickness, what are the rim width and thickness? Use cast iron as flywheel material with specific weight of 0.26 lb/in³

Solution

To solve this problem, we need to address both parts (a) and (b) step by step.

Given Data:

  • Kinetic Energy (E): 2000 ft-lb
  • Mean Diameter (D): 36 inches
  • Rated Speed (N): 66 RPM
  • Coefficient of Fluctuation (C): 0.2
  • Rim Width to Thickness Ratio: 4:1
  • Specific Weight of Cast Iron: 0.26 lb/in³

Conversions:

  1. Convert kinetic energy from ft-lb to in-lb (since 1 ft-lb = 12 in-lb): E=2000×12=24000 in-lbE = 2000 \times 12 = 24000 \text{ in-lb}
  2. Mean Radius (r): r=D2=362=18 inchesr = \frac{D}{2} = \frac{36}{2} = 18 \text{ inches}

Part (a): Determine the weight of the rim

The kinetic energy stored in the flywheel can be expressed by: E=12Iω2CE = \frac{1}{2} I \omega^2 C Where:

  • II is the moment of inertia
  • ω\omega is the angular velocity in radians per second
  1. Convert RPM to radians per second: ω=2πN60=2×3.1416×66606.91 rad/s\omega = \frac{2\pi N}{60} = \frac{2 \times 3.1416 \times 66}{60} \approx 6.91 \text{ rad/s}

  2. Moment of inertia for a rim-shaped flywheel: I=mr2I = m r^2 Where mm is the mass of the rim.

  3. Using the equation for kinetic energy: E=12mr2ω2CE = \frac{1}{2} m r^2 \omega^2 C Solving for mm: m=2Er2ω2C=2×24000182×6.912×0.2 in-lbm = \frac{2E}{r^2 \omega^2 C} = \frac{2 \times 24000}{18^2 \times 6.91^2 \times 0.2} \text{ in-lb} m=48000324×47.75×0.2480003090.315.53 lbm = \frac{48000}{324 \times 47.75 \times 0.2} \approx \frac{48000}{3090.3} \approx 15.53 \text{ lb}

  4. Weight of the rim (W): W=m×gW = m \times g Here, gg is the acceleration due to gravity. In lb, the weight is equivalent to mass since gg cancels out.

Thus, the weight of the rim is approximately 15.53 lb.

Part (b): Determine the rim width and thickness

  1. Let the rim thickness be tt, then the rim width b=4tb = 4t.

  2. Volume of the rim VV: V=2πrbt2×3.1416×18×4t×t=144πt2 in3V = 2\pi r b t \approx 2 \times 3.1416 \times 18 \times 4t \times t = 144 \pi t^2 \text{ in}^3

  3. Using the specific weight of cast iron: W=Specific Weight×VW = \text{Specific Weight} \times V 15.53=0.26×144πt215.53 = 0.26 \times 144 \pi t^2 Solving for tt: t2=15.530.26×144×3.141615.53117.810.1318 in2t^2 = \frac{15.53}{0.26 \times 144 \times 3.1416} \approx \frac{15.53}{117.81} \approx 0.1318 \text{ in}^2 t0.13180.363 inchest \approx \sqrt{0.1318} \approx 0.363 \text{ inches}

  4. Rim width b=4tb = 4t: b=4×0.3631.452 inchesb = 4 \times 0.363 \approx 1.452 \text{ inches}

Thus, the rim thickness is approximately 0.363 inches, and the rim width is approximately 1.452 inches.

Summary:

  • (a) The weight of the rim is 15.53 lb.
  • (b) The rim thickness is 0.363 inches, and the rim width is 1.452 inches.

Would you like further details or have any questions?

Here are 5 related questions:

  1. How would the required weight of the rim change if the coefficient of fluctuation was different?
  2. What would happen to the thickness and width if the rim's diameter increased?
  3. How does the specific weight of a material influence the design of a flywheel?
  4. What is the impact of the rated speed on the flywheel's kinetic energy?
  5. Why is it important to neglect the effect of arms and hub in this calculation?

Tip: When solving rotational dynamics problems, always ensure consistent units, especially when working with energy and inertia.

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Math Problem Analysis

Mathematical Concepts

Rotational Dynamics
Kinetic Energy
Moment of Inertia
Geometry
Conversions

Formulas

Kinetic Energy E = 1/2 * I * ω^2 * C
Moment of Inertia I = m * r^2
Angular Velocity ω = (2πN) / 60
Volume of Rim V = 2πr * b * t

Theorems

Rotational Kinetic Energy Theorem

Suitable Grade Level

Undergraduate Engineering