Math Problem Statement

A manufacturer wishes to ensure that 98% of the bolts that are produced from a manufacturing process have a diameter that lies within ±0.05 mm of the mean. For this to be so, then the standard deviation of the process must be equal to:

Solution

To solve this problem, we need to find the standard deviation (σ\sigma) of the manufacturing process such that 98% of the produced bolts have a diameter within ±0.05 mm of the mean. This means that the interval μ±0.05\mu \pm 0.05 should contain 98% of the data.

Step 1: Identify the Z-scores

The Z-scores that correspond to the middle 98% of the normal distribution can be found by considering that 1% of the distribution lies in each tail (since 2% is outside the interval, and the distribution is symmetric).

Using a Z-table or calculator, the Z-score that corresponds to the 1% in the lower tail (or 99% in the upper tail) is approximately:

Z2.33Z \approx 2.33

Step 2: Set up the equation

The Z-score is related to the standard deviation (σ\sigma) by the formula:

Z=XμσZ = \frac{X - \mu}{\sigma}

Here, X=μ±0.05X = \mu \pm 0.05, and we are looking for the standard deviation σ\sigma such that:

2.33=0.05σ2.33 = \frac{0.05}{\sigma}

Step 3: Solve for σ\sigma

Rearranging the equation to solve for σ\sigma:

σ=0.052.330.0215mm\sigma = \frac{0.05}{2.33} \approx 0.0215 \, \text{mm}

So, the standard deviation of the process must be approximately 0.0215 mm to ensure that 98% of the bolts have a diameter within ±0.05 mm of the mean.


Do you need any further explanation or have other questions? Here are five related questions you might find interesting:

  1. What would the standard deviation need to be if the manufacturer wanted 99% of the bolts within ±0.05 mm?
  2. If the mean diameter of the bolts is 10 mm, what range of diameters should the manufacturer expect for 95% of the bolts?
  3. How would increasing the tolerance from ±0.05 mm to ±0.1 mm affect the required standard deviation?
  4. What percentage of bolts would fall within ±0.03 mm of the mean if the standard deviation is 0.0215 mm?
  5. How does the value of the Z-score change with different confidence levels (e.g., 95%, 99%)?

Tip: When dealing with process control in manufacturing, understanding the relationship between the Z-score, standard deviation, and tolerance limits is crucial for ensuring product quality.

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Math Problem Analysis

Mathematical Concepts

Statistics
Normal Distribution
Z-score

Formulas

Z-score formula: Z = (X - μ) / σ

Theorems

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Suitable Grade Level

Advanced High School or College