Math Problem Statement

A helical compression spring is made of music wire. The spring has to support a load of 150 N. Due to space limitations, the outer diameter of the spring should not exceed 25 mm, the solid length should not to exceed 40 mm, and the free length of the spring is not to exceed 100 mm. Allowable shear stress for music wire is 800 MPa and G = 81000 N/mm2

Solution

To design a helical compression spring made of music wire under the given conditions, we will follow standard spring design calculations. Here's the process:

Known Data:

  • Load (P) = 150 N
  • Outer diameter (Do) ≤ 25 mm
  • Solid length (Ls) ≤ 40 mm
  • Free length (Lf) ≤ 100 mm
  • Allowable shear stress (τ) = 800 MPa = 800 N/mm²
  • Modulus of rigidity (G) = 81,000 N/mm²

Step

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Math Problem Analysis

Mathematical Concepts

Spring Mechanics
Shear Stress
Modulus of Rigidity
Hooke's Law

Formulas

Solid length (Ls) = Na * d
Shear stress (τ) = (8 * P * D) / (π * d^3)
Spring constant (k) = G * d^4 / (8 * D^3 * Na)
Deflection (ΔL) = P / k

Theorems

Hooke's Law
Torsional Stress Theory

Suitable Grade Level

College-Level Engineering