Math Problem Statement

please answer all the questions and blanks

Assume that a rivet joins two similar plates that are 10 mm thick, 120 mm wide. If the allowable bearing stress for the plate is 100 MPa and shearing stress is 50 MPa, determine: a) Diameter of the rivet; b) The maximum tensile stress in the plates.

Solution

Let's go through the problem step-by-step.

Given Data:

  • Thickness of plates, t=10mmt = 10 \, \text{mm}
  • Width of plates, w=120mmw = 120 \, \text{mm}
  • Allowable bearing stress for the plate, σb=100MPa\sigma_b = 100 \, \text{MPa}
  • Allowable shearing stress for the rivet, τ=50MPa\tau = 50 \, \text{MPa}

Problem Requirements:

  1. Determine the diameter of the rivet, dd.
  2. Determine the maximum tensile stress in the plates, σt\sigma_t.

Solution:

Part (a): Diameter of the Rivet

The bearing stress σb\sigma_b is given by: σb=Pd×t\sigma_b = \frac{P}{d \times t} where:

  • PP is the applied force,
  • dd is the diameter of the rivet,
  • tt is the thickness of the plate.

Rearrange to solve for dd: d=Pσb×td = \frac{P}{\sigma_b \times t}

Since PP is not given directly, let's proceed with the shearing stress to express PP.

The shearing stress τ\tau is given by: τ=PAs\tau = \frac{P}{A_s} where:

  • As=πd24A_s = \frac{\pi d^2}{4} is the cross-sectional area of the rivet under shear.

Rearrange to solve for dd: P=τ×As=τ×πd24P = \tau \times A_s = \tau \times \frac{\pi d^2}{4}

Using this, substitute into the bearing stress equation to find dd: σb×d×t=τ×πd24\sigma_b \times d \times t = \tau \times \frac{\pi d^2}{4} Simplify and solve for dd: d=4σb×tπτd = \frac{4 \sigma_b \times t}{\pi \tau}

Now substitute the given values: d=4×100MPa×10mmπ×50MPad = \frac{4 \times 100 \, \text{MPa} \times 10 \, \text{mm}}{\pi \times 50 \, \text{MPa}}

Calculating: d=4000157.0825.46mmd = \frac{4000}{157.08} \approx 25.46 \, \text{mm}

Therefore, the diameter of the rivet, d25.46mmd \approx 25.46 \, \text{mm}.

Part (b): Maximum Tensile Stress in the Plates

The tensile stress σt\sigma_t in the plates can be calculated by: σt=PAt\sigma_t = \frac{P}{A_t} where:

  • At=w×tA_t = w \times t is the cross-sectional area of the plate.

Using PP derived from the shearing stress of the rivet: P=τ×πd24P = \tau \times \frac{\pi d^2}{4}

Substitute PP and AtA_t: σt=τ×πd24w×t\sigma_t = \frac{\tau \times \frac{\pi d^2}{4}}{w \times t}

Plugging in the values: σt=50×π(25.46)24120×10\sigma_t = \frac{50 \times \frac{\pi (25.46)^2}{4}}{120 \times 10}

Calculating PP first: P=50×π(25.46)2425465.57NP = 50 \times \frac{\pi (25.46)^2}{4} \approx 25465.57 \, \text{N}

Now, find σt\sigma_t: σt=25465.57120021.22MPa\sigma_t = \frac{25465.57}{1200} \approx 21.22 \, \text{MPa}

Therefore, the maximum tensile stress in the plates, σt21.22MPa\sigma_t \approx 21.22 \, \text{MPa}.

Filling in the Blanks:

  1. σb=100MPa\sigma_b = 100 \, \text{MPa}
  2. t=10mmt = 10 \, \text{mm}
  3. Ab=w×t=120×10=1200mm2A_b = w \times t = 120 \times 10 = 1200 \, \text{mm}^2
  4. σt=21.22MPa\sigma_t = 21.22 \, \text{MPa}
  5. τ=50MPa\tau = 50 \, \text{MPa}
  6. σ(tensile stress)=21.22MPa\sigma (\text{tensile stress}) = 21.22 \, \text{MPa}
  7. drivet=25.46mmd_{\text{rivet}} = 25.46 \, \text{mm}

Would you like more details or have any questions?

Here are five related questions you might find helpful:

  1. What are other failure modes that can occur in riveted joints?
  2. How does increasing the plate thickness affect the required rivet diameter?
  3. How would you determine the tensile strength of a rivet itself?
  4. How can you reduce the shear stress on the rivet in this setup?
  5. What factors influence the choice of rivet material in engineering applications?

Tip: When designing joints with rivets, always check for both shear and bearing stresses, as they often have different allowable limits based on material properties.

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Math Problem Analysis

Mathematical Concepts

Shear Stress
Bearing Stress
Tensile Stress

Formulas

σ_b = P / (d × t)
τ = P / A_s
σ_t = P / A_t
A_s = π × d^2 / 4
A_t = w × t

Theorems

Stress Equations
Area Calculations

Suitable Grade Level

Undergraduate Engineering (Mechanical/Structural)